天然二水(shui)石(shi)(shi)(shi)膏(gao)(gao)(CaSO4·2H2O)又稱為(wei)(wei)生(sheng)石(shi)(shi)(shi)膏(gao)(gao),經過煅(duan)(duan)燒(shao)(shao)、磨(mo)(mo)細(xi)可得β型半(ban)水(shui)石(shi)(shi)(shi)膏(gao)(gao)(CaSO4·1/2H2O),即(ji)建(jian)筑石(shi)(shi)(shi)膏(gao)(gao),又稱熟石(shi)(shi)(shi)膏(gao)(gao)、灰泥。若煅(duan)(duan)燒(shao)(shao)溫(wen)度為(wei)(wei)190 °C可得模(mo)型石(shi)(shi)(shi)膏(gao)(gao),其細(xi)度和白(bai)度均比建(jian)筑石(shi)(shi)(shi)膏(gao)(gao)高(gao)。若將(jiang)生(sheng)石(shi)(shi)(shi)膏(gao)(gao)在400-500 °C或高(gao)于800 °C下煅(duan)(duan)燒(shao)(shao),即(ji)得地板石(shi)(shi)(shi)膏(gao)(gao),其凝結、硬化較慢,但硬化后強度、耐(nai)磨(mo)(mo)性(xing)和耐(nai)水(shui)性(xing)均較普通建(jian)筑石(shi)(shi)(shi)膏(gao)(gao)為(wei)(wei)好。通常為(wei)(wei)白(bai)色(se)(se)(se)(se)、無(wu)色(se)(se)(se)(se),無(wu)色(se)(se)(se)(se)透明晶(jing)體稱為(wei)(wei)透石(shi)(shi)(shi)膏(gao)(gao),有時(shi)因含雜質(zhi)而成灰、淺黃、淺褐等色(se)(se)(se)(se)。
石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)屬單斜晶(jing)系(xi),解理度(du)很高(gao)(gao),容易裂開(kai)(kai)成(cheng)薄片。將石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)加熱(re)(re)100~200°C,失(shi)去部分結(jie)晶(jing)水(shui)(shui)(shui),可(ke)得(de)(de)到(dao)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)。 α型(xing)(xing)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)結(jie)晶(jing)良好(hao)、堅(jian)實; β型(xing)(xing)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)是(shi)片狀并有裂紋的(de)晶(jing)體,結(jie)晶(jing)很細,比(bi)(bi)表面(mian)積比(bi)(bi) α型(xing)(xing)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)大得(de)(de)多。生產石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)制品(pin)時, α型(xing)(xing)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)比(bi)(bi) β型(xing)(xing)需(xu)水(shui)(shui)(shui)量少,制品(pin)有較(jiao)(jiao)高(gao)(gao)的(de)密實度(du)和強(qiang)度(du)。通常(chang)用(yong)蒸壓釜(fu)在飽和蒸汽介質中(zhong)(zhong)蒸煉而成(cheng)的(de)是(shi) α型(xing)(xing)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao),也(ye)稱高(gao)(gao)強(qiang)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao);用(yong)炒鍋或回轉(zhuan)窯敞開(kai)(kai)裝置(zhi)煅煉而成(cheng)的(de)是(shi)β型(xing)(xing)半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao),亦即建(jian)筑石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)。半水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)與水(shui)(shui)(shui)拌和的(de)漿體重新形成(cheng)二水(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)、在干燥過程中(zhong)(zhong)迅(xun)速凝結(jie)硬化而獲(huo)得(de)(de)強(qiang)度(du),但遇水(shui)(shui)(shui)則軟化。石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)是(shi)生產石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)膠(jiao)凝材料和石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)建(jian)筑制品(pin)的(de)主要原料,也(ye)是(shi)硅酸鹽水(shui)(shui)(shui)泥的(de)緩(huan)凝劑。石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)經(jing)600~800°C煅燒后,加入少量石(shi)(shi)(shi)(shi)(shi)灰等催化劑共同(tong)磨細,可(ke)以(yi)得(de)(de)到(dao)硬石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)膠(jiao)結(jie)料(也(ye)稱金氏(shi)膠(jiao)結(jie)料);經(jing)900~1000°C煅燒并磨細,可(ke)以(yi)得(de)(de)到(dao)高(gao)(gao)溫煅燒石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)。用(yong)這兩(liang)種石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)制得(de)(de)的(de)制品(pin),強(qiang)度(du)高(gao)(gao)于建(jian)筑石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)制品(pin),而且(qie)硬石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)膠(jiao)結(jie)料有較(jiao)(jiao)好(hao)的(de)隔(ge)熱(re)(re)性,高(gao)(gao)溫煅燒石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)有較(jiao)(jiao)好(hao)的(de)耐(nai)磨性和抗水(shui)(shui)(shui)性。
目前,我們公司可設計生(sheng)(sheng)產(chan)(chan)數(shu)十種規格的生(sheng)(sheng)產(chan)(chan)線,并能根據(ju)用戶(hu)的不同需求(qiu)量(liang)身定做(zuo)不同生(sheng)(sheng)產(chan)(chan)工藝的生(sheng)(sheng)產(chan)(chan)線。
階段
石膏粉生產線采用國內成熟(shu)先進的工(gong)藝(yi)設備(bei),如立式磨粉機(ji)、沸騰爐等。 |
階段
破(po)碎(sui)機將(jiang)大尺寸的石膏(gao)礦石破(po)碎(sui)成小于30mm的小塊(kuai)顆粒(li),輸(shu)送磨(mo)機進行粉磨(mo); |
第三階段(duan)
選粉(fen)機將粉(fen)磨(mo)后達到產品所需細度的石(shi)膏生粉(fen)送入沸騰爐進行煅燒,其(qi)余部(bu)分返(fan)回磨(mo)機進行再次粉(fen)磨(mo)直合格。沸騰爐是建筑(zhu)石(shi)膏煅燒設備中在我國應(ying)用廣的設備,該設備結(jie)構(gou)簡單(dan),操作(zuo)方便。 |
第四階(jie)段
煅燒后(hou)的合(he)格石膏粉(fen)送入熟(shu)料倉儲存或(huo)送入制品車間使用。 |
我(wo)(wo)公司(si)設(she)(she)計的石膏(gao)粉生產線采用(yong)(yong)國內成熟先進的工(gong)藝設(she)(she)備,如(ru)歐(ou)版T形磨(mo)等(deng)。歐(ou)版T形磨(mo)是(shi)建筑石膏(gao)煅燒設(she)(she)備中在我(wo)(wo)國應用(yong)(yong)廣的設(she)(she)備。結(jie)(jie)構(gou)簡單、小(xiao)巧、生產能力大 設(she)(she)備結(jie)(jie)構(gou)緊(jin)湊、不易損(sun)壞、占地(di)面(mian)積小(xiao)、耗損(sun)低操作方便。
新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)具有(you)輕質、高(gao)強度(du)、保溫、節能(neng)、節土、裝(zhuang)(zhuang)飾等(deng)優良(liang)特性(xing)(xing)。采(cai)用(yong)新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)不(bu)(bu)(bu)但使(shi)房屋功(gong)能(neng)大(da)大(da)改善,還可以使(shi)建(jian)(jian)(jian)(jian)筑物內(nei)外更具現代氣息(xi),滿足人們(men)的審美要求(qiu)。新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)的性(xing)(xing)能(neng)和功(gong)用(yong)各(ge)不(bu)(bu)(bu)相同,生(sheng)產(chan)新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)產(chan)品(pin)的原(yuan)材(cai)(cai)(cai)(cai)料及(ji)工(gong)藝方法(fa)也各(ge)不(bu)(bu)(bu)相同。有(you)的新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)可以顯(xian)著減輕建(jian)(jian)(jian)(jian)筑物自(zi)重,為推廣輕型(xing)建(jian)(jian)(jian)(jian)筑結構創造了條件,大(da)大(da)加(jia)快了建(jian)(jian)(jian)(jian)房速度(du)。有(you)的品(pin)種重在花色,如裝(zhuang)(zhuang)飾裝(zhuang)(zhuang)修材(cai)(cai)(cai)(cai)料;有(you)的品(pin)種重在功(gong)能(neng),如保溫材(cai)(cai)(cai)(cai)料;有(you)的則(ze)通過深加(jia)工(gong)衍生(sheng)出多(duo)個品(pin)種,如新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)筑板(ban)(ban)材(cai)(cai)(cai)(cai)等(deng)。以新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)筑板(ban)(ban)材(cai)(cai)(cai)(cai)為例。目前(qian)新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)筑板(ban)(ban)材(cai)(cai)(cai)(cai)有(you)幾(ji)十個品(pin)種,其中(zhong)紙面石膏板(ban)(ban)、玻璃纖維增強水泥(GRC)板(ban)(ban)、無(wu)石棉硅鈣板(ban)(ban)是(shi)目前(qian)中(zhong)國生(sheng)產(chan)量、應(ying)用(yong)普遍的三種新(xin)(xin)(xin)(xin)(xin)型(xing)建(jian)(jian)(jian)(jian)筑板(ban)(ban)材(cai)(cai)(cai)(cai)。這三種板(ban)(ban)材(cai)(cai)(cai)(cai)不(bu)(bu)(bu)但所采(cai)用(yong)的原(yuan)料不(bu)(bu)(bu)同,生(sheng)產(chan)工(gong)藝不(bu)(bu)(bu)同,其性(xing)(xing)能(neng)和功(gong)用(yong)也不(bu)(bu)(bu)同。它(ta)們(men)所用(yong)的原(yuan)材(cai)(cai)(cai)(cai)料均為非金屬材(cai)(cai)(cai)(cai)料而且很容易(yi)得到,采(cai)用(yong)它(ta)們(men)作為原(yuan)始(shi)板(ban)(ban)材(cai)(cai)(cai)(cai),再分別(bie)配上防滲(shen)、保溫、防火等(deng)功(gong)能(neng)材(cai)(cai)(cai)(cai)料,采(cai)用(yong)復合技術(shu),可生(sheng)產(chan)出各(ge)種輕質和性(xing)(xing)能(neng)優越的新(xin)(xin)(xin)(xin)(xin)型(xing)墻體材(cai)(cai)(cai)(cai)料。